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TFC is planning a JV with Chinese Company for putting up 1million tonne integrated steel plant at a cost of 1000 crores.
1.  Goa – Steel Melting Shop – Madkaim
2.  SILVASSA –  a. Billet Making – Khadoli
                             b. Rolling Mill – Parzai
                             c. Sponge Iron /DRI – Prazai
3.  Annual Steel Production capacity at Goa + Silvassa = 2,00,000 MT
Goa, Madkaim, Near Ponda.
In this plant we have one induction furnace of 6/7 Ton capacity. We had started out business by setting this plant in 1996. Here we manufacture Ingots only size 3” x 4” to 3 ½” x 4 1/2 “. As there are many small rolling mills making MS round only in small size. Hence this size is only suitable for their production. This Ingot size is suitable for Rolling size 6mm – 16mm dia which is widely used for construction work.

Silvasa – Khadoli

This plant is situated in Silvassa near NH-8 National Highway, Dadra & Nagar Haweli which is under Union Territory of India, hence easily approachable for business opportunities for Maharashtra, Gujrat and commercial hub of Mumbai and Surat.

Total Area – 6 Acre = 25,000 sq.mtr

We have the following equipments for manufacturing activities:
  • Steel melting Shop – 2nos. of Electrotherm 10/12 Ton capacity Induction Furnace.
  • Billet casting machine – 8/11 meter radius of Demag Design (Germany).
  • AOD (Argon Oxygen Decarburiser) – 1 No. 25 Ton capacity for Stainless Steel manufacturing.
  • Spectrometer (Germany) – 23 channels for chemical analysis.
Manufacturing process in Steel Melting Shop
We use 60% of Sponge Iron + 40% of MS Scrap in manufacturing process in Induction Furnace. After complete meltdown the slag is drained out and preheated Ferro Alloys are added in Furnace as per quality of steel required, then molten steel is tapped in the ladle after having required temperature. Nitrogen or Argon is purged Alloy Steel/ Forging Quality and Stainless Steel to achieve homogeneity and to remove harmful silicate inclusions in liquid metal.

We have 25 Ton capacity AOD convertor for manufacturing stainless steel. Upon melting of scrap in induction furnace and when required temperature is attained, then molten liquid metal which has carbon in the range of 2-3% is tapped in to pre heated ladle. From Ladle molten liquid metal is poured in to pre heated AOD convertor. In AOD first oxygen gas (O2) is blown along with Nitrogen gas (N2) to reduce carbon in the range of 0.02-0.03%. Afterward, FeMn and FeSi are added to suit the required chemical composition. Now Argon is purged during process. Samples are sent to the laboratory where it is tested for chemistry on our imported German made Belec Spectometer. When required chemical composition is achieved and tapping temperature is attained the molten liquid metal is poured into preheated ladle which is then moved to the Billet Casting machine.

Billet Casting machine
We have most advanced continuous casting machine of 8/11 meter radius (Only 3 plants in India have it till now including Rashtriya Ispat Nigam Limited) for high quality of Billets production. This machine also has Electro String System and automatic level control system. Billets are gas cut 3-6 meters length by automatic gas cutting in each strand. Surface grinding is done for smooth surface finishing before dispatch. Size range = 100 x 100 mm to 200 x 200 mm.

Rolling Mill – Parzai, Silvassa                                                                                                                          Top

Total Area = 10 Acre = 40,000 Sq.mtr.
Annual capacity = 60,000 M.T
Work Force = 300 Nos

Our production team is well qualified and experienced and all work force are more than 10 years experienced in all section of operation. Maintenance practices for good production and quality finished material are a compulsory norm.

We have automatic 7 stand – 16” Rolling Mill for Rolling products like Rounds/ Angles/ channel/ Beam of various sizes. We are approved Re-Rollers having BIS license for ISI-2062. Our structural products are approved for manufacturing Towers used in power grids, State Electricity Board, Microwave Tower for Reliance Energy Ltd. All the products are made as per the requirement of ISI-2062 and tested in chemical lab by Spectrometer and physical testing is done as per BIS requirement. 100% straightening is done through our state of the art straightening machine which is 450 mm centre to centre rolls.

To keep control movement of all the material we have provided separate storage yard for
  • Under inspection material
  • Inspected material
  • Ready for dispatch material
Inspected/ Approved by the customer material is then tagged and identified samples are taken for product quality.

Testing Ficility
1. Tensile strength testing machine (UTM)
2. Impact testing machine
3. Micro structure examination electronics microscope
4. Hardness testing Equipments
5. BIS approved – Ghemical Lab with Spectometer of Germany.

Twenty First Century Wire rods Ltd is committed to environmental protection is clearly stated in its vision and values through systematic planning and follow up of Corporate Social Responsibility which ensure that policy is translated in to operational performance that support substantial development both of company and its environmental surroundings.
We have planted green trees at the maximum available land to give healthy and clean atmosphere to out persons to make the working condition by reducing their stress/strain of work pressure. All that skilled staff/ working persons are given residential accommodation inside the plant following the above norms and have all necessary amenities provided for ideal living conditions and comforts.

DRI/Sponge Iron Plant – Parzai, Silvassa.                                                                                                          Top

Our Total Area = 10 Acre = 40,000 Sq. mtr
Total strength of Staff/ Workers 300 nos
Our Products are – DRI/ Sponge Iron

We have 300 Ton per day capacity of coal based Rotary Kiln at Silvassa, Parzai Plant.
The process converts high quality Iron Ore (i.e. 62% minimum) with coal in to produce highly metallized DRI (85% minimum). Iron ore comes from out town Iron Ore mines from Karnataka and imported coal from Indonesia, South Africa, and Australia. Coal is loaded from Magdalla Port In Surat, Gujrat. The DRI/ Sponge Iron is used in Electric Arc Furnaces and induction Furnaces. It is in great demand use to being the only unit in a 600km radius.